New E-Bike Assembly & Setup
E-bike assembly is the complete build and safety setup of a boxed direct-to-consumer e-bike — Rad Power, Aventon, Lectric, Ride1Up, Velotric, Heybike and similar — delivered rideable, torqued to spec, and tested, at your house on the day the box arrives.
- Starting at
- $159
- Typical time
- 1.5 hr–2.5 hr
- Warranty
- 90 days on labor
$159 for a standard e-bike. $199 for cargo, fat-tire, and folding bikes.
Direct-to-consumer e-bikes arrive mostly assembled and untested. The bars need squaring and torquing, the brakes almost always need aligning and often bleeding, the derailleur ships out of index, the disc rotors get bent in transit, and the wheels frequently ship under-tensioned. None of that is the brand being careless — it's what shipping a 70-pound bike in a box does.
The torque spec part matters more than people realize. Stem, bar clamp, seat post, rotor bolts, and torque arm nuts on an e-bike are carrying loads that punish guesswork, and "tight enough" on a carbon or thin-wall aluminum part is how you crack it. I build with a torque wrench and I leave you the spec sheet.
I also set the bike up for the person riding it — saddle height and fore/aft, bar roll, lever reach for hand size, tire pressure for rider weight — and walk you through the display, the assist levels, the charging routine, and what the error codes mean. That's a twenty-minute conversation that saves a lot of phone calls later.

Trip fee for this visit
- Zone 1 — San Clemente +FREE
- Zone 2 — Ladera Ranch +$35
- Zone 3 — Irvine +$65
Book service
Need assembly & setup?
Takes a minute. You'll hear back within 30 minutes during business hours — and if it's faster to just call, call.
- Free quote before any work starts
- No trip fee in San Clemente, Dana Point or San Juan Cap
- 90 days on all labor
- Nothing gets added to the bill without a call first
FAQ
Before you book
Do you actually work on batteries, motors, and controllers — or just the mechanical stuff?
All of it. This is the main reason to call me instead of a general mobile bike mechanic. Most mobile bike services in Orange County explicitly decline battery, motor, throttle, and controller work, which means a bike with an electrical fault has nowhere local to go. I diagnose and repair charge ports, battery management systems, controllers, displays, throttles, cadence and torque sensors, brake cut-off switches, wiring harnesses, and hub and mid-drive motors — plus everything mechanical.
What brands do you work on?
Every brand. That includes direct-to-consumer bikes with no local dealer — Rad Power, Aventon, Lectric, Ride1Up, Velotric, Heybike, Himiway, Juiced, Super73, Segway — and dealer brands like Specialized Turbo, Trek, Giant, Cannondale, Electra, Gazelle, Tern, Pedego, Blix, Magnum, and Riese & Müller. On the motor side I work on Bosch, Shimano STEPS, Brose, Yamaha, Bafang, Fazua, Mahle, and generic hub systems. One honest caveat: Bosch and some Shimano systems lock firmware and certain diagnostics to authorized dealers. I can do every mechanical and electrical repair on those bikes and I'll tell you upfront on the rare occasion something has to go through a dealer.
My range dropped a lot. Do I need a new battery?
Probably not, and this is the most expensive assumption in e-bike ownership. Lost range has at least five common causes and only one of them is a worn battery: low tire pressure, a dragging brake rotor, a worn or dry chain, colder weather, corroded battery mount contacts, and actual capacity fade all produce the identical symptom. A $59 battery health test measures capacity against the pack's rated watt-hours and checks balance across cell groups, which tells you definitively which it is. That fee is waived if you have me do the repair. A new pack is $400 to $1,200 — it's worth $59 to find out whether you need one.
Is there a warranty on the work?
90 days on all labor. If something I worked on isn't right afterward, I come back and fix it — no trip fee, no argument, in any zone. Parts carry whatever warranty the manufacturer provides and I'll handle the claim paperwork with the brand for you.
What can't you do at my house?
Three things go to the bench rather than the driveway: cell-level battery pack repair (opening a lithium pack in a customer's garage isn't something a careful technician does), full wheel rebuilds and rim replacement, and internal motor rebuilds that need a press. For all three I pick the part or the bike up and bring it back, usually within two to four days. Everything else — including motor removal and reinstall, controller and display replacement, harness repair, brake bleeds, and full tune-ups — happens where your bike is.
Do you need power or water at my house?
No. The van carries its own power, lighting, compressed air, and water. All I need is a flat spot roughly the size of a parking space, within reason of where the bike is. Driveway, street, garage, courtyard, parking lot, or a turnout on a Laguna hillside all work fine.
Do I need to be home the whole time?
Only at the start and the end. I need five minutes with you at the beginning to understand what the bike is doing and to confirm the quote, and five minutes at the end to hand it back and show you what changed. In between you can go to work, take a call, or leave entirely.
My display is showing an error code. What does it mean?
It depends on the system, because every maker numbers its own faults: 21 is a speed sensor fault on a Bafang display but abnormal current on a Rad, and Shimano's codes start with W or E. The free error code lookup has the makers' own tables for Bafang, Bosch, Shimano STEPS, Rad Power Bikes, KT and Segway-Ninebot, with the maker's first step for each. If a code points at the battery or charger, stop charging and riding until it's checked.
Something not answered here? Just ask — I’d rather talk it through than have you guess.